Luhua 200TPD Peanut Oil Refining Project

Luhua 200TPD Peanut Oil Refining Project

Sep 29, 2024

 

About Customer

Luhua Group was established in 1983 and is a leader in high-end edible oils in China, as well as the number one brand of peanut oil. It is a key national leading enterprise in agricultural industrialization, currently employing over 20,000 people and operating 47 production bases. The group spans multiple industries, including edible oils, condiments, and grains. Its annual production capacity is 1.5 million tons for edible oils, 300,000 tons for condiments, and 500,000 tons for grains. Luhua Group is known for its high-quality peanut oil, which is made using a 5S oil-pressing process that's considered one of the safest and most advanced edible oil processes in China. 

The Challenges
●  High Free Fatty Acid (FFA) content requires more intensive neutralization processes, which can be costly and complex.
●  Strong color and odor that needs to be removed to meet consumer preferences and market standards, which requires effective decolorization and deodorization processes.
●  The refining process can produce waste products and by-products, such as soapstock and spent bleaching earth, which need to be managed properly to minimize environmental impact.
●  The refining process is energy-intensive, involving significant consumption of heat and electricity. Efficient energy use and cost management are important considerations.
●  Traditional processes for adding bleaching clay are labor-intensive and has severe dust pollution.
Our Solutions:
●  Enzymatic Deep Degumming Technology
●  Cryogenic Vacuum and Energy-saving Deodorization Technology
●  The Deodorization Technology for Steam from the Decolorization Filter's Cake Blowing
●  Automatic Bleaching Earth Addition Process and Waste Bleaching Earth Loading System
●  Dual-tower & Dual-temperature Segmented Deodorization Technology
●  Online Quantitative Addition Device for Bulk Bleaching Clay and Ton-bag Bleaching Clay.
●  Waste Heat Recovery Technology
●  VE Enrichment Technology
●  Zero Trans Fatty Acid Technology
●  Fully Automated Control System
Results:
●  Trans fatty acids as low as 0.36
●  Increased refining rate and reduced losses
●  Reduced energy and auxiliary material consumption
●  Reduced labor costs and increased production efficiency
●  Separated the high-value by-products with high VE content
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